Fuel Cell Stack FEM Simulation Engineer (d/f/m) (m/w/d)

Job Description:
Aerostack, a Joint Venture between Airbus and an automotive company, is accelerating Zero Emission Aircraft development.
This role supports Airbus's strategy for sustainable aviation by building key fuel cell technology competencies.
The job holder will focus on the structural integrity, performance and optimization of the fuel cell stack and its components using Finite Element Method (FEM) simulations.
The job holder reports to the Head of Mechanical Design.
Key Accountabilities:

• Ensure the structural integrity of the fuel cell stack and its components
  
• Develop 1D, 2D & 3D linear and non-linear FEM models for structural (static, dynamic & modal) analysis to support fuel cell stack and component design
  
• Perform structural analyses (analytical & FEM) of fuel cell stack components made out of different linear and non-linear materials, e.g. metals, sealings and composites
  
• Perform optimization, including topology optimization, for lightweight and vibration-robust fuel cell stack and component design
  
• Create and evaluate sealing FEM models for bipolar plates and other fuel cell components
  
• Act as the structural engineer interface to Airbus, providing required stack models
  

Main Responsibilities:

• Create, execute and evaluate linear and nonlinear static and dynamic structural simulations (including modal analysis) of the fuel cell stack in 1D, 2D, and 3D
  
• Conduct structural optimization for fuel cell components (e.g., for lightweight)
  
• Perform sealing simulations for fuel cell components
  
• Define, coordinate and evaluate validation tests for simulation models
  
• Actively participate in the stack design team to provide support and optimization guidance throughout the complete development process (from concept design until final detailed design)
  
• Verify the validity of compliance statements and demonstrations
  
• Ensure the compliance of all used tools and processes
  
• Create and manage documentation and archiving according to Airbus standards
  
• Serve as the primary structural engineer simulation contact point for Airbus
  

Required Skills:
As the successful candidate, you will be able to demonstrate some of the following competences and skills:

• Master’s degree in aerospace/mechanical engineering or a related field
  
• Several years of professional experience in structural evaluation, modeling and simulation (FEM)
  
• Expertise in linear and nonlinear finite element analysis and modal analysis (Hyperworks and Abaqus proficiency is essential)
  
• Expertise in optimization techniques and tools (e.g., topology optimization)
  
• Expertise in analytical calculation methods (e.g., HSB - Handbook of Structural Analysis)
  
• Competence in programming (e.g., Python)
  
• Proficiency with 3D-CAD tools (e.g., Catia, 3DX)
  
• Familiarity with High-Performance Computing (HPC)
  
• Experience in fuel cell technology and fuel cell stack development is highly advantageous
  
• Mindset and Soft Skills: Pragmatic, ambitious for simplicity, capability to thrive in a multidisciplinary and multicultural environment, and a "Can-do attitude" with a drive
  for execution
  
• Language Skills: Fluent in English and German; French is a benefit
  

What do we offer?

• Challenging tasks for/with unique services and products
  
• Pleasant working atmosphere in a professional and international work environment
  
• Comprehensive on-boarding included
  
• Extensive company training offers (eLearning and Classroom Trainings)
  
• Flexible working hours
  
• Compatibility of work and family life
  
• Attractive remuneration
  
• Company Pension Scheme
  
• Employee stock options
  
• Discounted car leasing
  
• Good connections to public transport and local parking facilities
  
• Catering facilities on site
  

This job requires an awareness of any potential compliance risks and a commitment to act with integrity, as the foundation for the Company’s success, reputation and sustainable growth.
Company:
Aerostack GmbH
Employment Type:
Permanent
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Experience Level:
Professional
Job Family:
Chief Engineering & Architecture
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